NASA STTR 2022-I Solicitation

Proposal Summary

Proposal Information

Proposal Number:
22-1- T12.07-1417
Subtopic Title:
Design Tools for Advanced Tailorable Composites
Proposal Title:
Tool for Thermomechanical Design of Tailorable Composites and Hybrid Material Systems

Small Business Concern

   
Firm:
          
AnalySwift
          
   
Address:
          
444 Jennings Street, West Lafayette, IN 47906 - ____
          
   
Phone:
          
(801) 599-5879                                                                                                                                                                                
          

Research Institution:

   
Name:
          
Purdue University - Main Campus
          
   
Address:
          
701 West Stadium Ave, IN 47907 - 0000
          
   
Phone:
          
(765) 494-5142                                                                                                                                                                                
          

Principal Investigator:

   
Name:
          
Dr. Wenbin Yu
          
   
E-mail:
          
wenbinyu@purdue.edu
          
   
Address:
          
701 West Stadium Ave, IN 47907 - 0000
          
   
Phone:
          
(765) 494-5142                                                                                                                                                                                
          

Business Official:

   
Name:
          
Allan Wood
          
   
E-mail:
          
allanwood@analyswift.com
          
   
Address:
          
5413 Crus Corvi Rd, UT 84081 - 5213
          
   
Phone:
          
(801) 599-5879                                                                                                                                                                                
          

Summary Details:

   
Estimated Technology Readiness Level (TRL) :                                                                                                                                                          
Begin: 3
End: 5
          
          
     
Technical Abstract (Limit 2000 characters, approximately 200 words):

One promising solution to affordable space exploration beyond the lower Earth orbit lies in advanced tailorable composites and/or hybrid material systems (TC-HMS), which can equip lightweight space structures with reduced thermal sensitivity while retaining their strengths/stiffnesses. In contrast to conventional unidirectional fiber-reinforced composites (UDFRCs), TC-HMS have: 

  • Location-dependent stiffness/strength, coupling structural design with material design. 
  • Stiffness and strength dependent on both location and stacking sequence. 

There are still major technical barriers to exploiting the full potential of TC-HMS: 

  • Most efforts are aimed at simple structures with special-purpose codes — there is a need for theories and codes integrated into commercial codes for the design of real TC-HMS structures. 
  • Most approaches are based on the classical lamination theory (CLT) and its refinements, which rely on assumptions applicable to UDFRCs but not necessarily TC-HMS — there is a need for more advanced models capable of accurately modeling TC-HMS without ad hoc assumptions. 

We will develop an efficient high-fidelity design tool for advanced TC-HMS, including: 

  • An integrated design framework with user-friendly GUI plug-ins in MSC.Patran/Nastran and Abaqus, exploiting these tools’ versatile modeling capabilities and ready to be integrated into other commercial codes. 
  • A versatile parameterization method capable of expanding the design space for TC-HMS; considering varying fiber orientations, ply coverages, and microscale material selection simultaneously, and accompanied by general-purpose optimizers capable of producing TC-HMS designs with optimized load paths. 
  • Mechanics of structure genome (MSG)-based thermomechanical micromechanics and plate/shell models designed to compute the location-dependent stiffness and strength of a TC-HMS; rigorously derived and capable of accurately predicting displacements/strains/stresses due to both loads and temperature changes.
          
          
     
Potential NASA Applications (Limit 1500 characters, approximately 150 words):
  • Lightweight structures for satellite buses, landers, rovers, solar arrays, antennas
  • Cryogenic tanks, pressurized habitats (including hatch, access, window cutout features), and other structural components (lander truss cages, landing gears)
  • Next-generation airframe technology (hybrid/blended wing body)
  • Highly flexible wings, highly fatigue/damage tolerant structures for vertical lift aircraft
  • Deployable composite booms, foldable panels, hinges, reflectors
          
          
     
Potential Non-NASA Applications (Limit 1500 characters, approximately 150 words):
  • Better engineering and qualification of broader composite lightweight structures (with improved predictive capabilities)
  • Validated design and analysis tools for the industrial realization of tailorable composites (aerospace, energy/wind, auto, marine, etc.) with reduced cost & time
          
          
     
Duration:     13
          
          

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