Technical Abstract (Limit 2000 characters, approximately 200 words):
One promising solution to affordable space exploration beyond the lower Earth orbit lies in advanced tailorable composites and/or hybrid material systems (TC-HMS), which can equip lightweight space structures with reduced thermal sensitivity while retaining their strengths/stiffnesses. In contrast to conventional unidirectional fiber-reinforced composites (UDFRCs), TC-HMS have:
- Location-dependent stiffness/strength, coupling structural design with material design.
- Stiffness and strength dependent on both location and stacking sequence.
There are still major technical barriers to exploiting the full potential of TC-HMS:
- Most efforts are aimed at simple structures with special-purpose codes — there is a need for theories and codes integrated into commercial codes for the design of real TC-HMS structures.
- Most approaches are based on the classical lamination theory (CLT) and its refinements, which rely on assumptions applicable to UDFRCs but not necessarily TC-HMS — there is a need for more advanced models capable of accurately modeling TC-HMS without ad hoc assumptions.
We will develop an efficient high-fidelity design tool for advanced TC-HMS, including:
- An integrated design framework with user-friendly GUI plug-ins in MSC.Patran/Nastran and Abaqus, exploiting these tools’ versatile modeling capabilities and ready to be integrated into other commercial codes.
- A versatile parameterization method capable of expanding the design space for TC-HMS; considering varying fiber orientations, ply coverages, and microscale material selection simultaneously, and accompanied by general-purpose optimizers capable of producing TC-HMS designs with optimized load paths.
- Mechanics of structure genome (MSG)-based thermomechanical micromechanics and plate/shell models designed to compute the location-dependent stiffness and strength of a TC-HMS; rigorously derived and capable of accurately predicting displacements/strains/stresses due to both loads and temperature changes.